MIKRONIX Electrostatic Powder Coating Systems for Wire & Cable Manufacturing

ELECTROSTATIC POWDER COATING SYSTEM

mikronix® Powder Coating Machine

The Mikronix Electrostatic Powder Coating System delivers advanced, efficient, and highly uniform powder application for cables, wires, rubber profiles, and plastic components. Engineered for 24/7 industrial production, this system ensures exceptional coverage quality, reduced operational costs, and up to 95% powder material efficiency — all with simplified operation and advanced filtration technology.

KEY BENEFITS

Exceptional Coverage Quality

Uniform electrostatic wrapping of powder around cables and profiles ensures consistent, high-quality finishes.

Material Efficiency

Up to 95% powder usage efficiency through advanced filtration and recovery systems, reducing material waste and cost.

Reduced Operational Costs

Automated self-cleaning filtration and minimal maintenance needs mean lower total operating costs.

Flexible Production Integration

Adjustable height, mobility, and control options make integration with existing extrusion lines straightforward.

Safe & Reliable Operation

Built-in monitoring systems, malfunction alerts, and fire safety design ensure safe continuous production.

Global Support

On-site assembly, comprehensive documentation, and included spare parts keep production lines running smoothly.

GENERAL MACHINE FEATURES

Adjustable cable center height (980–1100 mm), 4-wheel mobility, and height-adjustable feet ensure easy integration into any production line with stable, secure placement.

Standard 20-liter tank with optional 120-liter upgrade supports both small-batch and high-volume production needs.

Dual amino enzyme Teflon filters offer 5 m² of surface area, automatically self-cleaning every 15 seconds for reliable, low-maintenance operation.

Built-in alerts for malfunctions, filter clogs, low pressure, motor faults, and emergency stops ensure safe, consistent operation with minimal downtime. Fire-safe design when using clean, dry powders.

Runs at 6–8 bar with ~250 L/min air consumption—no external compressor needed. Integrated water and oil holder system maintains operational temperature without air cooling.

Designed for continuous use with clean, dry powder. Includes full electrical schematics, technical manuals, troubleshooting guides, on-site assembly, and spare parts for three months.

MANUFACTURED BY

Proudly manufactured in Istanbul by Mikronmakina Electrostatic Powder Machines Co., Mikronix systems combine innovative engineering with proven expertise to deliver reliable, efficient, and high-quality powder coating solutions worldwide.

WHAT IS ELECTROSTATIC POWDER COATING?

Electrostatic powder coating is a modern finishing process that uses an electrically charged spray to apply fine powders — such as talc, lacpowder, silicon, PVC, or graphite — onto cables and profiles. When the powder is charged, it is attracted to grounded cables, wrapping around the entire surface for complete, even coverage.

First introduced in the 1960s, this method remains the gold standard for efficient, high-quality coating of cables, wires, and rubber profiles. Excess powder is collected and filtered, allowing up to 95% material reuse. The result is a clean, cost-effective, and environmentally friendly process that delivers consistent insulation, moisture protection, and corrosion resistance in demanding production environments.

ENHANCED POWDER APPLICATION

Ionized Injection System
Ensures uniform powder distribution and full coverage on cables and profiles, enhancing coating quality and consistency.

High Voltage Powder Guns (100 kV)
Deliver a strong, consistent electrostatic charge for optimal powder wrapping, minimizing waste and improving adhesion.

Antistatic Atomizer
Enhances powder dispersion at the spray gun outlet to ensure smooth, even coating.

Dusting Chamber (Optional)
Includes 1–2 adjustable powder nozzles specifically designed for rubber hoses and profiles, offering flexible application control.

Independent Gun Control
Allows operators to adjust voltage (0–100 kV), powder flow, and spray speed through an intuitive control panel for precise operation.

TARGET APPLICATIONS

The Mikronix® system is designed to serve a wide range of production environments where reliable, uniform powder coating is essential.

Cables and wires of various diameters and materials

Rubber hoses and profiles

Plastic extrusion products and bands

Specialty manufacturing lines requiring precise, uniform powder coating

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TECHNICAL SPECIFICATIONS

Feature Specification
Physical Dimensions Dimensions 1830 mm (H) × 1400 mm (D) × 850 mm (W)
Weight 210 kg ±10kg
Electrical Requirements Power Supply 220V
Energy Consumption ~750 W/h
Air Consumption ~250 L/min
Operational Specs Airflow Capacity 2500 m³/h
Electrostatic Voltage 100 kV (2 standard guns)
Antistatic Hole Width 650 mm
Filters 2 × Amino Enzyme Teflon (250×550 mm)

 

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DISCOVER THE UNIFLOW ADVANTAGE

Bring precision, efficiency, and reliability to your powder coating process with the Mikronix® Electrostatic Powder Coating System. Contact UNIFLOW today to learn more about integration options, request detailed specifications, or discuss your production needs.

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